WEBMay 1, 2023 · Through recent studies, it was found that iron ore sintering can be used to treat MSWIFA(Gan et al., 2021). The use area of sintering machines in China has exceeded 160000 square meters, with an annual output of more than 1 billion tons of iron ore sinter, accounting for more than 60% of the global output(Ji et al., 2022).
WhatsApp: +86 18037808511WEBDescription of the sintering process Iron ore is prepared as a suitable feedstock for the blast furnace by sintering, an agglomeration process, depicted in Fig. 1. This process is energy intensive and produces a considerable amount of carbon dioxide from the combustion of solid fossil fuels.
WhatsApp: +86 18037808511WEBMay 1, 2020 · To cope with this target, the massive use of granulated biomass and fuel gas in the iron ore sintering process are a promising technological solution and can contribute to mitigating the ...
WhatsApp: +86 18037808511WEBJan 15, 2022 · In the iron making process, a high mechanical strength is favorable for iron ore sinters in the blast furnace, and the bonding phase is regarded as one of the key components that determines the ...
WhatsApp: +86 18037808511WEBJul 1, 2020 · For instance, spent SCR alysts can be blended into the ironore sintering process [11], with heavy metals being recovered from the sintering dust [12]. However, the addition of spent SCR ...
WhatsApp: +86 18037808511WEBJul 15, 2023 · Accurate computational models of sintering behavior would assist to enhance sinter quality and are anticipated to play a role in yield prediction. Sintering is a vital process in the manufacturing of iron and steel. As a consequence, the primary objective of these models will be a thorough simulation of mass and heat transport .
WhatsApp: +86 18037808511WEBMay 1, 2023 · Cotreating municipal solid waste incineration fly ash (MSWIFA) in hightemperature iron ore sintering process is winning great concern. Most of the previous studies were about the cotreatment of raw MSWIFA (without water washing) in sintering process. Although the content of dioxins in MSWIFA was reduced, the high chlorine .
WhatsApp: +86 18037808511WEBOct 1, 2016 · Semantic Scholar extracted view of "Identifying major zones of an iron ore sintering bed" by M. Pahlevaninezhad et al. ... In the integrated steel industries the sintering process plays an important role furnishing raw material to the blast furnace. ... Moisture transfer during the strand sintering operation was studied both experimentally .
WhatsApp: +86 18037808511WEBSep 26, 2018 · In an iron ore sintering bed, combustion of solid fuel supplies heat needed for sintering of fine particles and determines the quality of the sintered ores and the productivity of the process.
WhatsApp: +86 18037808511WEBNov 15, 2022 · Anthracite and coke are evenly coated by iron ore powder during the sintering raw materials granulation process. The granular sintering raw materials are loaded into the sintering machine, where the surface of sintering raw materials is ignited and sintered from top to bottom under the action of vertical airflow [24].As shown in Fig. .
WhatsApp: +86 18037808511WEBMay 1, 2020 · The raw materials used in the iron ore sintering process are obtained from several sources, like iron ore (mining sinter feed), dust recycling from the steelworks facilities and necessary addition of slag agents for blast furnace and to enhance the sinter product quality, namely reactivity and mechanical strength, which plays crucial role on ...
WhatsApp: +86 18037808511WEBMar 1, 2023 · During cosintering, at least %, % of dioxins brought in by FA, WFA was decomposed during iron ore sintering, respectively, and resynthesis with a significant distribution characteristic ...
WhatsApp: +86 18037808511WEBDec 29, 2022 · The roles of iron ore, fuel, fluxes, and moisture in sintering granulation are also analyzed, and finally advanced granulation equipment and processes for industrial production, as well as their ...
WhatsApp: +86 18037808511WEBJul 19, 2019 · FeO so formed combines with SiO 2 and fluxes resulting in the formation of fluxed sinter.. The flexibility of the sintering process permits conversion of a variety of materials, including iron ore fines, captured dusts, ore concentrates, and other ironbearing materials of small particle size (, mill scale) into a clinkerlike agglomerate.
WhatsApp: +86 18037808511WEBJan 30, 2019 · The hightemperature characteristics of iron ores play important roles in optimizing ore proportion of sintering, which are tested by using ironore fines and analytical reagent CaO as raw materials. Two calculation methods of CaO addition amount based on binary basicity (basicity method) and n(Fe2O3)/n(CaO) (mole ratio method), .
WhatsApp: +86 18037808511WEBNov 1, 2021 · Iron ore sintering is extensively used in the iron and steel industry all over the world to aid transformation of iron ore into porous and permeable sinters, mostly preferred in the blast furnace [].Coal has been the most preferred sinter fuel used in the iron and steel industries, but it poses significant negative effects on the environment and .
WhatsApp: +86 18037808511WEBJan 31, 2014 · The basic hightemperature properties of iron ore play a crucial role in optimizing sintering and ore blending, but the testing process for these properties is complex and has significant lag time ...
WhatsApp: +86 18037808511WEBNov 1, 2021 · The iron ore sintering experiment was carried out according to the standard process. After weighing, mix all the raw materials, pour them into a firststage drum for dry mixing for 1 min, then pour them into a secondstage drum and add water for wet mixing, which continues for 10 min.
WhatsApp: +86 18037808511WEBFeb 25, 2018 · The iron ore sintering is modeled and simulated based on heat and mass transfer.. The cool rate and melt fraction could be used as an indior to predict sinter strength and yield. • Increasing coke content could .
WhatsApp: +86 18037808511WEBDec 1, 2017 · The conventional process of iron ore sintering has several advantages such as (a) it enables to attain the desired size of feed for blast furnace (BF), (b) it produces a partially reduced feed, (c ...
WhatsApp: +86 18037808511WEBFeb 1, 2017 · Iron ore sintering is an important part during the ironmaking process, and a large amount of SO 2 is also generated. Our previous research shows that it is an effective way to reduce SO 2 content of flue gas by adding urea to a special sintering material zone position. In this paper, the mechanism of selective desulphurization by adding urea .
WhatsApp: +86 18037808511WEBDec 5, 2022 · During cosintering, at least %, % of dioxins brought in by FA, WFA was decomposed during iron ore sintering, respectively, and resynthesis with a significant distribution characteristic ...
WhatsApp: +86 18037808511WEBAug 1, 2019 · In this study, the optimisation model of fuel distribution base on numerical simulation was proposed to reduce the fuel consumption of sintering process. The simulation model of sintering process was carried out according to the heat and mass transfer, and the physical and chemical reactions of sintering. Then the heat income .
WhatsApp: +86 18037808511WEBOct 1, 2016 · According to bed permeability versus mix moisture curves obtained in ... Peak temperature plays an important role on the generation of melt phase. The melting kinetics and melt phase fluidity are dependent on peak temperature in combustion layer of sintering bed. ... Iron ore sintering process is a typical example of filtration .
WhatsApp: +86 18037808511WEBMineralogy and granulometry of iron ore fines, moisture employed for granulation, amount of flux such as lime, size and contents of coke breeze and limestone in granules, size distribution of granules, structure and permeability of the green mix bed and suction across the bed are some factors that control the complex interrelated physiochemical ...
WhatsApp: +86 18037808511WEBJul 11, 2018 · The iron ore pelletizing process consists of three main steps: 1. Pelletizing feed preparation and mixing: the raw material (iron ore concentrate, additives. — anthracite, dolomite — and ...
WhatsApp: +86 18037808511WEBApr 9, 2021 · An unsteadystate mathematical model was developed in the current study to describe the moisture transport phenomena during the iron ore sintering. The model was then validated using experimental ...
WhatsApp: +86 18037808511WEBJan 1, 2012 · Sinter is the main raw material for blast furnace iron making. To provide high quality sinter, the moisture content of the mixture in the sintering need to be in the best range.
WhatsApp: +86 18037808511WEBJan 26, 2014 · The appropriate content and distribution of sinter moisture play an important role in the granulation of iron ores. In this study, the effects of porosity, size distribution, and particle shape on the water absorption rate (WAR) of four types of iron ores were analyzed by using the immersion method and capillary water absorption method.
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